This is the Scout Headset that I've made for my Team Fortress Scout cosplay that I'm going to wear for the London Expo.
I'm very pleased with how this turned out. I was lucky enough to have a broken headset lying around my room that looks pretty damn similar to the Scouts headset.
I just filled up some gaps with Model Filler, and glued some parts together using Epoxy Resin. I then painted the earphone orange, and the wire/headband grey.
It's the first prop I've ever made, and I'm chuffed to bits!